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Increased paint shop productivity without the costs of an automatic line

The tunnel booth increases the capacity of the paint shop without the need to invest in a full automatic line - the workpieces are painted on the move, without downtime, while maintaining constant process conditions and full cost control.

Romer solutions

Increased paint shop productivity without the costs of an automatic line

  • If you want to increase your painting capacity without investing in full automation.
  • In many production plants, where speed, repeatability and process continuity are crucial, classic manual booths - open or closed - are no longer sufficient. Their operation requires greater operator involvement, and any interruption in the painting cycle slows down the entire process and generates waste. On the other hand - full automation is the cost not only of the booth, but of the entire infrastructure: transport, powder recovery, control, integration. For many plants, this is simply not cost-effective. The tunnel booth solves this problem. It represents a compromise between a simple manual booth and an expensive automated paint line. Workpieces move through the tunnel - either manually or semi-automatically - and are painted on the move, without stopping the line. This significantly shortens the work cycle and keeps the process moving. The tunnel versions can operate in two configurations:- with vertical draft (air drawn in from above by an external dust collector), - or with horizontal draft (air flows through the booth from one side to the other). Unlike pass-through cabins, which always have a horizontal draught and can be either single or dual station, tunnel cabins offer greater flexibility and configurability - for example, with filters on the back or in a modular system with active zones. This gives a real advantage where cost and effect have to be balanced. In practice, a tunnel cab means no downtime, stable process conditions, higher productivity and better ergonomics - without the costly implementation of full automation.

1. First case study

Tunnel cabin for a plant with a high work rate

A manufacturer of steel components implemented a tunnel cab with a vertical air draft, which enabled smooth batch painting without downtime - without the need for full automation and without costly hall modifications.

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