PLC Computer control

     

Stable burners
Low maintenance cost


Explosion venting latches

 

High efficiency heat-exchangers

Forced air circulation with booth walls and floor





 

Thick walls 240-460mm



Series SLS
Series SLS-O Series SOS Series SGS  Series SGS
Power Current Current Oil NG LPG
Forced air
Two channel registrator USB
Explosion Venting latches
Silicone seals
Amount of temperature sensors 1 2+ 3+ 3+ 3+
Thickness of the insulation wall (mm) 80 240 240 240 240
Thickness of the insulation ceiling (mm) 80 300 460 460 460
Max amount of steps in the program 1 10 10 10 10
Amount of programs 1 20 20 20 20
Warm-up time to 180 ° C 40min 35min 25min 25min 25min
Number of wings doors 1 2 2 2 2
Current consumption ++++ +++++ + + +
Cost of spare parts + ++ +++ +++ +++
Operating costs ++++ ++++ ++ + +++++
Purchase costs + ++ +++ ++++ ++++

Video

     

  

Comfort

 

Comfort making work more pleasant


7" Touchpad
Large color touch panel looks aesthetically and uses comfortably and intuitively. Set on it all the important parameters.

Memory 20 programs each with 10 events
You can save up to 20 programs and activate up to 10 consecutive events time-temperature arranged in the heating curve. This is especially needed for the more demanding process.

Information about consumption of gas / oil
Consumption is calculated based on the settings of the burner. This feature will allow you to estimate the cost of the cycle, consumption and plan check staff.

Recorder of cycle USB
Each of the ovens is equipped with two-channel temperature recording on USB flash drive.

Each file is automatically created and is responsible for a separate cycle are recorded temperature extremes, hour and minute measurement. Files are saved in * .csv (Excel sheet)

For all buyers the end of 2016 option is free, the competition for the option you have to pay up to several thousand euros.



Novelty 

History 20 latest of burn
Something's wrong? and perhaps too few overbroad elements from the oven? Now you check thoroughly oldest and lastest burning parameters, how often took, whether cycle proceeds without any problems, what was the consumption and when they ran.

Start the oven automatically at 6 am
How many times have you stay after hours and expecting end of the cycle? If you own a powder coating plan that works for a long time, You know exactly what we are talking about.

With our solution you can leave cycle not cured in the oven, to automatically end when you come to the job next morning.

Novelty



Designed by professionals for professionals

Automatic chimney smoke exhaust
A chimney can be programmed to open a few minutes before the end of the firing, in order to empty the chamber from the smoke.
It can be remotely controlled from the panel, you do not need to do this mechanically as in most construction.

Predicting the time to the end of the firing
The cycle started, as far as I finish? Calculating the dynamics of heating, let's count it and the display will show how much longer it will last.

The doors which automatically snap
To open them just pull the door. The lock has adjustable door pressure to close them - only need to push the door. The lock automatically will catch the door to shut them well

Eaves heat optional
In order to minimize the effect of heating the hall when the oven door is opened, above the doors is mounted hood for outflow heat to a specific location.

System MTS


Unique systems to ensure the highest quality of burning




System MTS


What is MTS system?


The MTS is designed to provide realistic reading of the temperature of the oven.
The standard measurement is based on a temperature measurement which is often wrong.
MTS is a system of multiple sensors localized in the extreme places of the chamber.



The polymerization of the paint at 180 degrees Celsius

ROMER 

MTS (Two or more sensors)

Inny

Bez MTS (One sensor)

Multi zone heat






What is the Multi zone heat system?


The multi-zone heating system provides a unique firing quality.


Each conventional furnace has only one heating zone and only one temperature measurement!


The multi zone heat system supports up to 8 independent heating zones in one furnace.
Each heating zone has up to 3 Temperature sensors


When there are differences in temperature between zones, they are automatically aligned!

The system allows you to tackle the problem when the elements come to the furnace in different thicknesses.


Polymerization of paint in 180 degrees Celsius

ROMER Multi Zone Heat (4 zones, 12 sensors)

Ordinary stove (1 zone, 1 sensor)

iCure recorder

Meet ROMER iCure

ROMER iCure is a computer program that allows full control of employees even a few years back - allows you to play any of the cycles from any day. iCure records each cycle individually, all inputs and outputs, all process parameters.


The recording capacity is practically endless, it is possible to preserve the history of all cycles since the purchase of the furnace..




Monthly Performance Reports
You no longer have to wonder how much oil or gas is consuming your furnace, nothing will escape your mind.

iCure allows you to view the amount of burns, consumption and regularity of burns from any time period

The system checks if the details have been kept at a suitable temperature for a period of time, if the cycle is interrupted, it is visible in the progress bar.

You will always know how effective is your powder coating plant.

ECO mode


Solutions that allow you to save money

ECO Mode
The unique system is designed to reduce fuel consumption by automatically optimizing the burner settings. Once the preset temperature has been reached, the stove enters an ECO mode which regulates the exhaust temperature and saves your money.

Even 20% less fuel consumption
Standard heat exchangers operate at an exhaust temperature of over 330 degrees, in the case of our design it is a standard 270 degrees, ECO mode allows up to 20% of thermal savings.

Heat exchanger

Innovative heat exchanger
A counter-current tubular construction. As many as three mixing chambers. Direct location in the heating chamber. A huge surface for heat transfer. An elongated road of blowing, a chosen resistance. All these aspects contribute to the excellent performance of our design.

 Comparison of exhaust temperature









Comparison of heat emission surface of 160kW systems


ROMER

A normal oven






Flexibility


Solutions that are worth investing

 

Dividing the furnace (Bulkhead)  option
Bulkhead is a solution to buy a larger furnace and to use only its parts for firing. The furnace is then equipped with a sliding side wall and modified control.

2in1, ie drying with burning in a one furnace option
It is possible to use two chambers independently. The driver enables the programming of independent processes. For example, in the first chamber there may be a firing process, while in the second drying with completely different parameters, at another time ...

Ventilation of the furnace chamber  option
Automatic ventilation is a system of fans and actuators to remove smoke from the chamber. Ventilation is an additional ventilation duct that forces the air to change. The system is used when fumes are generated in the firing chamber which must be exited outside the furnace during the firing process.
.

Start the oven automatically at 6am
How many times have you expected after work hours until the cycle is over? If you have a powder coating plant for some time, you know very well what is going on.

With our solution you leave the cycle not burned in the oven at the end of the shift, to automatically end as you come the next morning to work.

Construction

Construction of which we are proud



Stable welded construction
The entire frame including the internal structure is welded, so there are no heat bridges. The outer sheets are entirely painted with polyester powder paint.

The ceiling made of stainless steel
In places where the higher temperature is present plating was stainless steel made to guarantee long life.

Heat-resistant exchanger
Heat exchangers designed by heating specialists from the most durable heat-resistant materials, exceed the vitality of everyone heat exchanger made of acid-proof steel.
.

Dedicated burners
Produced special ROMER burners. Assembled on the best western subassemblies, Dedicated to our heat exchangers. They have, among other things, enhanced controls that interact with the user interface. They have an extended barrel that allows us to do so thick insulation.

Air-cooled rotors
Each of the circulating fans has its own additional system Air-cooled, which prevents overheating of the motors.

Burners equipped with dust filters

Burners in standard are equipped with HEPA anti-dust filters to allow them to work even under the worst conditions of dusting.

 

Minimization of thermal bridges
The frame construction is fully welded. We do not put it out of the part, which prevents the formation of thermal bridges. Insulation is specially laid out, which prevents it from being unsealed.

Silicone seals
Doors, fans, all joints are additionally sealed with a profiled seal resistant to 300 degrees Celsius to save the heat produced.

Several layers of insulation
For the production we use rock wool and glass to obtain better parameters.
Isolation on the ceiling
Thickness of insulation on the ceiling is even 460mm.
Insulation on the walls
Thickness of insulation on the walls is up to 240mm.

Safety

You can feel safe with us

Explosion-proof closures The installation of the lock allows you to open the oven from the inside, in case the worker is locked in the chamber. Such a solution improves the tightness of the door, comfort of work and complies with the standards of EX stoves - in the event of an explosion, the door will open automatically.

Autodiagnozis
Self diagnosis Self-diagnosis system, analyzes the correct operation of each of the components, preventing failures.
Emergency resumption of the cycle after power loss
You ran out of electricity. What happens if you do not have this system, and do not remember at what stage was the cycle?
The whole batch to improve.
Protection of directions of rotation
If you change the order of phases on the power supply, we have a security device that verifies it.
Overheating sensor
The additional sensor is activated after exceeding the upper limit temperature by disconnecting the heating elements, preventing damage to the elements.
Analysis of the correctness of connections
If you loosen a plug in the torch, the sensors will be swapped, you can be sure that you will not have to think about it.
Explosion proof expansion flap
In the case of detonation of fuel in the combustion chamber, an additional adjustable damper is provided which will then open to prevent an explosion.

Photos

 

Transport systems

Lower carts
Option with two prams, the most popular. External trolley equipped with swivel rubber wheels. The system is used for small and medium loads. It affects the reduction of the impurities content from the floor in the chamber. The outer cart is painted with wet paint, the inner cart is moved on this carriage. Internal cart supplied in the form of a frame with high temperature bearings on turned wheels, not painted ready for superstructure welding


Upper tracks
Option with two rails with a cross section of 70x70x4 galvanized. The system is used for medium and heavy loads in large lines. This solution allows for one-time suspension of the element on the line, and then only its moving, it is quick to use, but requires the extension of the line with a cross-bar system and unloading stations.

Rails in the floor
Option with one trolley, used for very heavy loads of several tons. The trolley is equipped with cast cast iron wheels on slide bearings. It prevents turning, the trolley drives only backwards and forwards. This option reduces the total height of the oven by 100mm compared to others. Trolley delivered in the form of a frame with wheels. without superstructure, not painted ready for welding.