The heart of
Automatic paint shop
ROMER - Ready-to-go compact paint line Designed for maximum productivity and minimum media consumption, the ROMER automatic paint shop is a complete solution comprising a tunnel washer, dryer, powder booth, polymerisation oven and monorail chain conveyor. Thanks to its modular design and intelligent control in line with Industry 4.0, the system provides full process control, energy savings and high coating quality even in demanding series production.
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Made in Romer
Automatic paint shop
Benefits for you
ROMER - Complete turnkey paint shop
The ROMER integrated paint line is a ready-to-go solution for industries where reliability, quality and efficiency count. Designed based on the experience of thousands of implementations, it covers all stages of the process - from surface preparation to final paint curing. The paint shop has been developed to handle steel and cast iron workpieces, up to 1000 mm in length and weighing up to 5 kg, transported at speeds of up to 1 m/min.
Automatic tunnel car wash
The process begins in a state-of-the-art stainless steel tunnel washer, equipped with three spray zones with insulated tanks. A pump system and a cascade liquid return system ensure high washing efficiency and reduced water and chemical consumption. The operator has access to the inside of the washer, and the entire process is supported by filtration systems and a condensing heat exchanger with a gas burner.
Tunnel segment dryer
After washing, the workpiece goes to the drying zone, which uses a modular dryer with high thermal efficiency. Air circulation is carried out by seven fans and the heating zones are individually controlled. Air curtains at the entry and exit limit heat loss, and the entire construction is based on ROMER thermally insulated panels with easy serviceability.
Powder booth
Painting is carried out in a compact powder booth with a paint recovery system and effective filtration. The booth is suitable for automated or manual systems and allows quick changeovers between colours. Thanks to airtightness, anti-static shielding and low dust emissions, the application area meets health, safety and environmental requirements.
Tunnel oven for paint polymerisation
After paint application, the workpieces go into a tunnel oven heated with natural gas. A segmented design, seven circulating fans and a modular heat exchanger ensure a rapid temperature rise and uniform maintenance of the set parameters throughout the chamber. Air curtains and an exhaust hood minimise losses and increase process safety.
Monorail chain conveyor
The entire line is connected by a 120 m long automatic monorail conveyor. Equipped with a Caterpillar-type drive, a photo-optical sensor system, an automatic lubricator and an inverter, it ensures stable transport of hangers through all process zones. The ability to control speed and gentle acceleration eliminates workpiece sway.
One control - full control
The entire line is communicated through an Industry 4.0-compliant central unit. The system allows for monitoring of operating parameters, diagnostics and optimisation of media consumption. It is operated from a single location - an intuitive touch panel with SCADA integration.
