The heart of
Powder booths KPD
KPD powder booths are technologically advanced manual detailing booths designed with ergonomics and effective filtration in mind. With their compact design, energy-efficient fans and intuitive controls, they provide a clean and efficient working environment, even when space is limited.
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Made in Romer
Powder booths KPD
Bottom tank made of chemical-resistant plastic, equipped with a simple grease and sediment separator. Facilitates the disposal of used liquid and protects the system against clogging. Capacity: 25 litres.
Models
KPD-2
KPD-2
- Operator window dimension (mm) : 1200x1800, Door dimension (mm) : 700x1800, Windows : 2, Power (kW): 4.4kW, Filtration area : >=60m2, Max. powder output : 800g/min
KPD-3
KPD-3
- Operator window dimension (mm) : 1400x1800, Door dimension (mm) : 700x1800, Windows : 2, Power (kW): 4.4kW, Filtration area : >=90m2, Max. powder output : 800g/min
KPD-4
KPD-4
- Operator window dimension (mm) : 1700x1800, Door dimension (mm) : 700x1800, Windows : 2, Power (kW): 8.8kW, Filtration area : >=120m2, Max. powder output : 800g/min
Common parameters:
- Lowered worktop : option
- Tank, fluidised bed sifter : optional
- Travelling beam drive: optional
- These are examples of standard cabins - other dimensions, configurations, available on request.
Benefits for you
Advanced filtration system
The booths are equipped with a filtering system with polyester filters with a large filtering surface area, which ensures effective cleaning of the air from powder particles. A sensor is fitted in the booths which queues the filters for cleaning when they become clogged. The system also alerts you when the filters are worn out. The booths are equipped with an electronic cleaning system which has a range of adjustment for cleaning frequency and firing time. Each filter is cleaned separately, but the filters can also be cleaned manually using buttons.
Long filter life
The thickness of the material from which our filter is made is 260g/m2 and the filtration area (H900) is 15m2. In comparison, the standard used for the H900 is 160g/m2 at 7.5m2. This is the standard used in the most expensive automatic lines designed to throw tonnes of paint. There is an even cheaper type of filter, containing cellulose (paper) instead of polyester.
Intuitive touch control
The booths are controlled via a 4-inch colour touchscreen panel, allowing operation in three modes: automatic (timed), automatic (based on filter clogging sensor) and manual. The system also indicates when the filters need to be changed.
Quiet and safe operation
The use of aluminium fans reduces noise levels to 74-79 dB and minimises the risk of sparks, which increases operational safety. The fan motor is located inside the cabin, which lowers its height and facilitates integration with other equipment. Thanks to their weight, they save energy and consume low amounts of electricity
Equipment
In line with the latest European standards, we install:
- (optional) Powder hopper with fluidisation - The hopper can be installed without fluidisation equipped with pressure on pneumatic cylinders for so-called "rubbish" or a hopper with fluidisation controlled by pneumatic cylinders with a sifter. The hopper with fluidisation is adapted to be connected under the Applicator and powder can be directly drawn from it.
- (Optional) Sifter for recovered powder - A sifter can optionally be fitted to ROMER booths, provided a hopper is provided in the booth.The sifter is necessary if powder that has fallen into the hopper is going to be used again for painting. The sifter helps to get rid of the impurities in the powder. The sifter is powered by an electric vibrator designed for explosive areas.
- Pulling through the cab - By pulling the sling beams through the cab, the cab improves productivity, thus relieving the painter who no longer has to move them manually.
- Fire detection camera
ROMER JET
A reservoir - the filter cleaning buffer - is installed in the cabin. Pressurised air is released from the reservoir in a fraction of a second, then passing through the ROMER JET™ nozzle it expands into the filter at high speed, escaping through micro-holes in the filter to clean it and the powder falls into the cabin. Our ROMER JET™ system is patented, it ensures that the entire filter is cleaned from the very top to the bottom, this provides a unique cleaning effect, unattainable in the past (when using a normal Jet-Venturi venturi).
Process efficiency and energy savings
The booths are equipped with an adjustable anti-static plate that shields the filters and improves the airflow around the workpieces being painted. This increases extraction efficiency and working comfort. In addition, the use of light alloys in the fan impellers significantly reduces power consumption. The system also allows powder recovery - the collected paint can be reused after screening, which translates into real material savings.
Security
The cabins are designed to eliminate the risk of explosion - every component has been selected to prevent the formation of explosive mixtures. Aluminium fans play a key role: non-sparking when in contact with metal, energy-efficient and extremely quiet (74-79 dB). In addition, the filter mounting system with gasket and pressure screw ensures exceptional tightness, increases thrust and facilitates service, guaranteeing high filtration efficiency.
Aluminium fans
The use of aluminium fans reduces noise levels to 74-79 dB and minimises the risk of sparks, which increases operational safety. The fan motor is located inside the cab, which lowers its height and facilitates integration with other equipment.
