Touch computer control

     

 

 

 

 

 

Thick insulation 240-300mm

 

 

 

 

 

 

     


Explosionproof closures

 

Swiss heaters       

 

 

 

 

 

Forced circulation with both walls and floor

 

 

 

 

 

 

2 channel USB recorder + full history

 

 

Series SL Series SL Series SW Series SW Series  SW Series
Power Electricity Electricity Oil NG / LPG NG
Forced air circulation
Two-channel USB temperature recorder
Number of temperature sensors 1 MTS 2+ MTS 3+ MTS 3+ MTS 2+
Wall insulation thickness (mm) 80 240 240 240 240
Ceiling insulation thickness (mm) 80 300 460 460 460
Number of programs 1 20 20 20 20
Max. Number of steps in the program 1 10 10 10 10
Average heating time up to 180 ° C 40min 35min 25min 25min 20min
Number of door leaves 1 2 2 2 2
Diagnostics / update via the internet
Media consumption meter
Stainless steel ceiling elements
Direct heating
Explosionproof closures
Silicone door seal
Price group 1/2 2/5 4/5 5/5 3/5

Video

 

 

 

  

 

x (x)
 

Standard options

 

 

 

Comfort making work more pleasant

 

7" Touchpad
Large color touch panel looks aesthetically and uses comfortably and intuitively. Set on it all the important parameters.

Memory 20 programs each with 10 events
You can save up to 20 programs and activate up to 10 consecutive events time-temperature arranged in the heating curve. This is especially needed for the more demanding process.

Information about consumption of power
Consumption is calculated based on the settings of the burner. This feature will allow you to estimate the cost of the cycle, consumption and plan check staff.

Recorder of cycle USB
Each of the ovens is equipped with two-channel temperature recording on USB flash drive.

Each file is automatically created and is responsible for a separate cycle are recorded temperature extremes, hour and minute measurement. Files are saved in * .csv (Excel sheet)

For all buyers the end of 2016 option is free, the competition for the option you have to pay up to several thousand euros.



 

Novelty 

History 20 latest of burn
Something's wrong? and perhaps too few overbroad elements from the oven? Now you check thoroughly oldest and lastest burning parameters, how often took, whether cycle proceeds without any problems, what was the consumption and when they ran.

Start the oven automatically at 6 am
How many times have you stay after hours and expecting end of the cycle? If you own a powder coating plan that works for a long time, You know exactly what we are talking about.

With our solution you can leave cycle not cured in the oven, to automatically end when you come to the job next morning.

 

Novelty



Designed by professionals for professionals

 

Automatic chimney smoke exhaust
A chimney can be programmed to open a few minutes before the end of the firing, in order to empty the chamber from the smoke.
It can be remotely controlled from the panel, you do not need to do this mechanically as in most construction.

Predicting the time to the end of the firing
The cycle started, as far as I finish? Calculating the dynamics of heating, let's count it and the display will show how much longer it will last.

The doors which automatically snap
To open them just pull the door. The lock has adjustable door pressure to close them - only need to push the door. The lock automatically will catch the door to shut them well

Eaves heat optional
In order to minimize the effect of heating the hall when the oven door is opened, above the doors is mounted hood for outflow heat to a specific location.

 

 

Additional options


Solutions that are worth investing

 

Splitting furnace  (bulkhead) optional
The bulkhead is the solution for purchase a larger furnace and firing using one part of the oven. The furnace is equipped with the slide-in side wall, and modified controls.

2in1 drying and firing in divided oven  optional
It is possible to use the two chambers independently. The controller allows programming of independent processes. For example, in the first chamber may be in the firing process, and the second one drying to very different parameters, in another time.

The ventilation of the furnace chamber  optional
Automatic ventilation system are fans and actuators smoke exhaust chamber. Airing is an additional ventilation duct forcing the air exchange. The system is used when the firing chamber fumes that must be routed outside the furnace during the firing process.
.

System ThPID


Unique systems to ensure the highest quality of firing

System ThPID


What is ThPID?

ThPID was created to offset the effect of inertia called hysteresis.
The standard solution is based on a circuit that on / off heats with constant power.
ThPID is a system in which, by adjusting the voltage at the setpoint temperature, the heating power that is currently needed is selected - minimizing the effect of temperature fluctuations.

The ThPID system further allows the heating power of the furnace to be cut to a specified percentage, for example in the absence of power at the moment.


ROMER 

ThPID (voltage regulation)

Different

Without ThPID (on / off)

System MTS


Unique systems to ensure the highest quality of burning




System MTS


What is MTS system?


The MTS is designed to provide realistic reading of the temperature of the oven.
The standard measurement is based on a temperature measurement which is often wrong.
MTS is a system of multiple sensors localized in the extreme places of the chamber.



The polymerization of the paint at 180 degrees Celsius

ROMER 

MTS (Two or more sensors)

Inny

Bez MTS (One sensor)

iCure recorder

Meet ROMER iCure

ROMER iCure is a computer program that allows full control of employees even a few years back - allows you to play any of the cycles from any day. iCure records each cycle individually, all inputs and outputs, all process parameters.


The recording capacity is practically endless, it is possible to preserve the history of all cycles since the purchase of the furnace..




Monthly Performance Reports
You no longer have to wonder how much oil or gas is consuming your furnace, nothing will escape your mind.

iCure allows you to view the amount of burns, consumption and regularity of burns from any time period

The system checks if the details have been kept at a suitable temperature for a period of time, if the cycle is interrupted, it is visible in the progress bar.

You will always know how effective is your powder coating plant.

Security



With our technology you can feel safe

Explosion venting latches
In ovens produced by ROMER we use explosion venting latches. All you need to do to open the door is to pull. Latches have sensors in them, so to close the door you just need to push them and locks will do the rest for you. Latches also allow you to open the door from inside in case of an employee being accidentaly trapped inside. This makes door more secured and works accordingly to EX ovens standards.

Autodiagnosis
It diagnoses every single component so it works correctly preventing from any possible malfunction.
Cycle resuming after power supply cut
With this system you don't have to restart the whole process when you face power supply problems. It resumes the cycle right where it stopped.
Connection analysis
With this system you don't have to worry about any plug loosening up or sensors switching places. It checks everything for you so you can be sure that everything is right where its supposed to be.
Explosion-proof expanding valve
In case of fuel ignition in heating chamber we install additional regulated valve that will open preventing from possible explosion.
Overheating sensor
Additional sensor will activate when temperature reaches the highest accepted gap. It will turn off any heating components preventing from possible device corruption.
Rotation direction protection
This protection verifies if the rotors are moving in right direction and if the phases are connected correctly.

Industry 4.0

Solutions that allow you to create your own extensive systems

Programmable outputs
The solution allows you to program relay outputs in given steps, based on temperature and time.

It allows you to add e.g. a controllable vacuum pump to the production process of carbon fiber elements, based on the achievement of a given temperature, heating / cooling curves, etc.

RS485 ModBus communication
Virtually every romer device is built as standard based on a microcontroller, so it can be fully controllable from the outside by superior devices. It can work in Master / Slave mode.
After connecting it to the network, you can monitor its condition, consumption, temperatures, etc. by providing data to the client's internal systems, e.g. CRM / ERP.

 

View of the process

 

Solutions tailored to your needs

 

Glass in the wall
The solution allows the installation of the glass in specific places of the furnace, on its side wall.

This allows for viewing the annealed details from a close distance, especially when it is required by the process.

Lighting in the furnace
Lighting for high temperatures in the furnace in combination with the glass on the side wall allows the most demanding customers to see even better how the firing process is going.

 

System VFD

So that the paint does not migrate through the furnace

VFD system

What is the VFD system?

The VFD system was created to compensate for the effect of paint migration through the furnace
The standard solution is based on a system in which the fan always rotates at the same speed.

VFD is a system in which the fan speed is regulated by means of voltage frequency control while maintaining the torque of the drive motor.

Depending on the stage of burning the paint, the rotations are adjusted to the set values - minimizing the effect of paint migration through the furnace and accelerating the heating of details in the dryer.

 

ROMER 

VFD 

Other

Standard

 

 

 

 

 

 

 

 

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Transport methods

Lower carts
Option with two prams, the most popular. External trolley equipped with swivel rubber wheels. The system is used for small and medium loads. It affects the reduction of the impurities content from the floor in the chamber. The outer cart is painted with wet paint, the inner cart is moved on this carriage. Internal cart supplied in the form of a frame with high temperature bearings on turned wheels, not painted ready for superstructure welding


Upper tracks
Option with two rails with a cross section of 70x70x4 galvanized. The system is used for medium and heavy loads in large lines. This solution allows for one-time suspension of the element on the line, and then only its moving, it is quick to use, but requires the extension of the line with a cross-bar system and unloading stations.

Rails in the floor
Option with one trolley, used for very heavy loads of several tons. The trolley is equipped with cast cast iron wheels on slide bearings. It prevents turning, the trolley drives only backwards and forwards. This option reduces the total height of the oven by 100mm compared to others. Trolley delivered in the form of a frame with wheels. without superstructure, not painted ready for welding.

 

Zdjęcia

 

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