The heart of
Chamber washing machine
The state-of-the-art automatic washing machine ensures accurate and reproducible degreasing, rinsing and phosphating of workpieces. The automated cycle, precisely selected nozzles and the possibility of integration into paint lines guarantee high quality surface preparation and optimisation of the production process.
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Made in Romer
Chamber washing machine
Bottom tank made of chemical-resistant plastic, equipped with a simple grease and sediment separator. Facilitates the disposal of used liquid and protects the system against clogging. Capacity: 25 litres.
Benefits for you
PLC control with 7" touch panel
The large colour panel and intuitive graphical interface make work easy. The control system allows the programming of parameters such as the length of individual processes, reagent temperatures or treatment intervals.
Closed loop, environmental protection
Nowadays, there is a particular emphasis on ecological solutions - this is one of them. With no sewage being discharged into the sewer system, the carwash does not require special permits for use and does not have a negative impact on the environment.
Employee safety
The enclosed chamber minimises worker contact with chemicals - contact that is difficult to avoid with other solutions.
Durability for many years
The interior of the washer is entirely made of acid-resistant sheet metal AISI 304 or AISI 316. The high quality of the materials used and the tight welds make this structure suitable for many years of operation. Rotor pumps with Viton seals, fully adapted to work with chemicals, are used to feed the bath.
Dosing of chemicals [optional].
You decide when the bath needs to be topped up and the automatic chemical dosing system takes care of the rest for you.
Liquid measuring system [optional]
Each liquid mixture can be characterised by important control parameters. An external measuring system makes it possible, among other things, to monitor the pH, temperature and conductivity of the liquid directly in the tank.
Up to 5 processes in one chamber
The innovative solution of the flap system and separate tanks allows us to apply up to 5 chemical treatments in one chamber. For example: 1. nanoceramics with degreasing 2. rinsing with mains water 3. rinsing with DEMI water 4. passivation 5. rinsing again with DEMI water
Automation and repeatability of the cleaning process
Investment in automation pays off. The automatic carwash makes it possible to achieve a repeatable quality of the cleaning process almost impossible to achieve with manual solutions. The automatic carwash makes it possible to reduce staff occupancy and increase the efficiency of the surface preparation process.
Minimising bath mixing
By using separate spray systems, nozzles, pumps and pipelines, chemical and rinse treatments can be replaced even less frequently than usual.
Time programming
Thanks to the extensive controls at the car wash, operating hours can be optimally planned. The car wash will heat the baths at night so that they are ready when the employees come to work in the morning.
No dead spots
Nozzles are mounted in rows between each rail: top, bottom and in two rows on the sides. The wide angle of the spray and the huge volume of water pumped ensure that the elements are cleaned even in hard-to-reach places.
Infinitely variable liquid level sensor
Each tank is equipped with an infinitely programmable sensor to protect against overflow or underflow.
Incoming pipeline [optional].
The internal pipeline, which moves along the top bar, allows previously inaccessible components or their internal parts to be easily washed. Thanks to its modular design, it is always possible to pull it out and continue washing large components.
Pipeline purge [optional]
The use of a pipeline blowdown turbine generates a high-pressure air flow that removes inter-process liquid from the workpieces at each nozzle. This reduces the transfer of liquid between process steps and also reduces the use of scrubbers, chemicals and drying energy.
Slat oscillation [optional].
For the most demanding batches, an element oscillation system is used to offset the risk of under-washing surfaces beyond the reach of the spot spray.
Automatic cascades [optional].
The system of automatic, cascading return of liquids migrating and carried away between tanks during processes allows a significant reduction in chemical consumption and operating costs.
Detail drying
The washer can be optionally equipped with the function of drying workpieces with hot air blown by a set of fans after the washing process. Thanks to drying at 120°C, complete evaporation of water from the load takes place after just 22 minutes. This process can be carried out using direct burner heating or electric heaters.
Interchangeable nozzles
The nozzles we use are easily replaceable - attached to the pipe with acid-resistant holders made of a special polymer. This material is characterised by a high resistance to film deposition, e.g. of phosphates.
Filtration
The sumps use a screen system made of mesh of different densities to protect the pumps from damage. As an option, large-area flow filters with a mesh size of 25 µm can be fitted to collect sludge from the tubs.
Built-in working calendar
The washer has an in-built operating calendar to schedule activities, such as heating, based on shift times or working days. In the event of a sudden power outage or power cut, the system's internal memory prevents unwanted mixing of bath fluids.
Security
Control systems provide control of events such as: - incorrect flap position, - incorrect level of liquid in the sump, - pressure drop, - sudden loss of power.
